How to repair hairline cracks in poured concrete foundations

1. Diagnostics: Is It Truly a Hairline Crack?

Before you reach for the repair kit, you must categorize the crack.

  • Hairline Cracks: Usually vertical or diagonal, following a straight or slightly jagged path. These are perfect for DIY repair.
  • Structural Cracks: If a crack is wider than 1/4 inch, runs horizontally across the wall, or if one side of the crack is pushing inward further than the other (offset), you should consult a structural engineer. These often indicate soil pressure issues that an injection kit cannot fix.

2. Choosing Your Material: Epoxy vs. Polyurethane

When repairing foundation cracks, you have two primary chemical options. Choosing the right one depends on the “status” of the crack.

Epoxy Injection

  • Best for: Structural reinforcement.
  • How it works: Epoxy is incredibly strong—stronger than the concrete itself once cured. It bonds the two sides of the crack together.
  • Downside: It cures slowly and must be
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